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  • Kuhnis meets with commission, offers apologies!


START-UP PROBLEMS • Kevin Kuhni and Gloria Harrison discuss plant start-up problems with Juab County Commissioners

By Myrna Trauntvein
Times-News Correspondent

Kevin Kuhni, owner and plant manager of the John Kuhni Sons, Inc., animal rendering plant in Juab County offered apologies to Juab County Commissioners and citizens of the county for offenses racked up by the plant since start-up in December.

At the first commission meeting in March, held two weeks ago, commissioners determined that they would not jerk the license of the rendering facility until they had talked to Kuhni officials "face-to-face."

Kuhni and Gloria V. Harrison, corporate strategic accounts executive manager for Ashland Specialty Chemical Company, Boonton, NJ, were on hand to discuss the problems the new-to-Juab-County company has encountered since opening.

"You have taken a tremendous amount of heat," said Kuhni. "I would like to apologize to you and to our neighbors."

However, he said, when the plant was opened in mid-December, only the bare bones were in place. The air system was not complete.

Now the system was complete, he said.

"Odor should never be an issue again," said Kuhni.

The problem was caused by production delays by the producer of the equipment which allows chemical to be fed to the scrubber.

"We were promised the equipment in mid-January and it showed up in mid-February," he said. "We had some problems beyond our control."

The equipment is now installed and is functional.

When residents drive by and notice doors to the plant are open, said Kuhni, they should not be alarmed. The processing portion of the plant is enclosed in the center of the building and is not affected by doors being left open.

A hide processing area is located on the east and a truck shop is located on the other side, he said. Neither of those sections has offensive odor.

"Our processing plan is completely enclosed and the main processing area is the area where the air is scrubbed," said Kuhni.

Harrison earned respect from Commissioner Robert Steele when it was disclosed that she was the one who oversees the odor at the plant commissioners, Steele among them, toured an animal rendering facility in Boston.

"I was really pleased with that plant and I was really impressed," said Steele. No odor escaped the facility.

The animal rendering plant not only was called on the carpet by commissioners for odor problems, but because animal waste was dumped into large trenches on the property which were originally created as percolation test trenches.

The dumping occurred because of mis-communication with a truck driver who was reprimanded, said Kuhni. The driver was responsible for the problem.

The trenches were pumped out after the occurrence was discovered and were filled in again with earth, said Kuhni.

The dumping occurred just 100 feet from a water well.

The bi-product which was dumped, however, is not considered a hazard nor a waste material by the health department.

"It is widely recognized as a fertilizer and is used on farm ground," he said.

However, wastewater escaped from the plant during an equipment malfunction and drained into a nearby dry creek bed. The problem was called to the attention of the state water quality department.

"That issue has been resolved," said Kuhni. "We have sealed the storm water drain for now."

Wastewater, once hauled in tanker trucks to Provo, is now being hauled to Moroni in Sanpete County.

"We still need a long-term plan," he said.

The plant is still experiencing condensate problems and 25,000 gallons of water is hauled away from the plant. The water, however, is treated before it is discharged. It is the job of the rollers in the plant to remove oil and other particulate.

approximately three truck loads a day of the resulting water are taken from the plant to Moroni.

Truck used for hauling material for the rendering facility are supposed to meet certain criteria and should not cause problems. those trucks are inspected in both Davis and Utah Counties.

"Our trucks are inspected," said Kuhni. "They are supposed to be leak-proof. The trucks are supposed to be sealed."

However, Steele said he had seen a trail of waste blood following a truck and was concerned.

"One lady said a truck was dripping and the material got on her windshield," said Val Jones, commissioner.

Neil Cook, commission chairman, said he wanted the plant to be a success in Juab County and wanted there to be no more problems in the future.

The commission does have the right to revoke the business license for the plant if there continue to be non-compliance issues.

"We do want to see you make a success of this," said Steele. "We know it can be done."

Kuhni said the owners recognized the support of the commission and wanted to assure commissioners of the facilities commitment to be good neighbors. They wanted to keep an open-door policy in place.

Once construction is complete, he said, the commission will be invited to for a field trip and will be given a tour of the facility.

"We are still in construction," said Kuhni. "The railroad spur needed by the company is still to be completed though that is expected to happen in the next month.

One other problem has been reported to commissioners by residents of Juab County. That is the appearance of dead animal carcasses as they are hauled by the company's drivers.

"Folks don't like to see pieces of animals hanging over the top of the truck," said Steele.

"We can tarp the animal truck," said Kuhni.

John Kuhni Sons Inc. moved to the town of Mills, 17 miles south of Nephi, after Provo and the State Board of Business and Economic Development kicked in $4.8 million to help pay for a move that cost Kuhni's another $1 million out of its own pocket.

The new plant started operating in December and within two months' time racked up two violations for illegal dumping and six for odor problems.

The latest of the odor problems occurred on February 28 but that should no longer occur since all of the equipment is now on-line and functional.

The rendering plant disposes of carcasses and dead animal parts from slaughter houses, animal shelters, agricultural operations, road kill cleanups, meat cutting facilities, restaurants and veterinary services.

Juab County has sent warning letters to the plant's managers and could pull the company's business license and shut the plant down if problems persist.

Kuhni's management says in each of the cases, the trouble came from the kinds of problems that often go with starting up a new plant.